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Solar Car Aerodynamics

Designed, simulated, and manufactured an ultra-lowdrag Catamaran-style solar car body using SolidWorks CAD, ANSYS Fluent and Carbon-fibre composites.

Aerodynamics · Composites · CFD · CAD · Solar Racing
Solidworks CAD designs
CFD Simulations
Finished Car: Monty on the BWSC

Outcomes

  • Competed in the 2025 Bridgestone World Solar Challenge (BWSC)
  • Reduced CdA by ~20% from previous iterations by leading iterative ANSYS Fluent CFD simulations and optimisation,
  • Developed CFD methodology to improve crosswind studies
  • Improved crosswind stability across ±30° yaw
  • Used Python Scripting to automate CFD processes reducing setup time and increasing consitancy of results.
  • Found real-world drag correlation of within 10% using constant speed tests
  • Produced technical handover documentation

Design, Iteration, and Evaluation

Early Stages and Concept evaluation

After the realses of the 2025 BWSC regulations, the concept of the car was up in the air. After consulting solar racing history and exploring new ideas, four varying concepts were developed as front runners.

Early Catermaran
Monohull Concept
Slug Concept
Trimaran Concept

The catamaran was chosen as the concept we would develop into ANU solar Racing’s fourth car.

Fine Tuning

Side Domain
Top Domain
Top Crosswind Domain
Wheel Setup
CFD Pressure Slices

Manufacturing

Side Domain
Top Domain
Top Crosswind Domain
Wheel Setup
Wheel Setup
Wheel Setup
Wheel Setup
Wheel Setup
Wheel Setup

Testing

Top view
Top view

Live/demo